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          Mag Specialties provides industrial magnesium extrusions for a wide range of applications—ranging from corrosion protection of water heater tanks and underground structures to aerospace, automotive and defense applications. In each industry we serve, we strive towards a preferred supplier status through continuous improvement and a spirit of long-term business partnership.

          Automotive

          automotive magnesium extrusions
          Mag Specialties offers the automotive industry magnesium extrusions that meet exceedingly more stringent tolerances and customer requirements.

          Magnesium with its light weight and high specific strength and stiffness properties offers many benefits for the automotive, aerospace and rail industries.

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          Weight Savings
          Magnesium is 33% lighter than aluminum and 75% lighter than steel
          High Specific Stiffness
          At equal weight, magnesium provides 19 times the stiffness of steel and 2.5 times the stiffness of aluminum
          High Specific Strength
          Magnesium is up to 25% lighter than aluminum on an equal strength basis depending on the alloy
          Superior to plastics
          Magnesium typically has greater strength, stiffness and wear resistance than plastics

          Greater mileage for all forms of vehicles

          Electric vehicles
          On electric vehicles, a 10% weight reduction typically equals a 13.7% increase in range*
          Conventional ICE vehicles
          On conventional ICE vehicles, 6-8% improvement in fuel economy is achieved for a 10% weight reduction*
          Commercial/heavy duty vehicles
          On commercial/heavy duty vehicles, a 13% improvement in freight efficiency is achieved for a 6% reduction in weight*
          *Will Joost, US Department of Energy, Energy, Materials & Vehicle Weight Reduction

          Solutions Driven & Solutions Delivered

          Mag Specialties can assist automotive customers with the entire lifecycle of their products. Our solution driven outlook means we assist customers with:
          Design consultation, alloy selection and basic FEA. If a magnesium alloy which meets all your needs does not exist, we will work to develop one that does as we have done for other customers
          Testing for chemistry, microstructure, mechanicals (quasi-static and dynamic), corrosion, flammability, and joint strength (lap & coach peel)
          Translation to large scale production and investment on additional capacity when required
          Extrusion prototype development and optimization
          Post-extrusion machining, forming and joining consultation (Mg to Mg or Mg to Al)
          Consultation on corrosion protection and coatings
          Advice on handling magnesium components and machining chips/scrap at your facility
          Advice on recycling
          MAG has worked with the automotive industry in developing new magnesium alloys custom tailored for automotive application. As part of USCAR team and in cooperation with Ford, Chrysler and GM, we supplied the group a new magnesium alloy that dramatically reduced tension/compression mechanical property asymmetry .

          MAG Specialties is one of very few magnesium companies in the world approved to supply the Formula One race car wheel supply chain.

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          aerospace magnesium extrusion
          Mag Specialties has been a trusted supplier to the aerospace industry for decades with legacy business dating back to Timminco and Dow Magnesium. We are a Tier Two/Three supplier to Boeing, Bombardier and Sikorsky. We produce magnesium extrusions that meet the stringent requirements of the aerospace industry.

          Recent testing and development with both the FAA and SAE have lead to the conditional approval of magnesium use in commercial aircraft seats. This conditional approval is provided when magnesium alloys meet FAA flammability test requirements and obtain certification under a Special Provision. This has expanded magnesium potential applications significantly.

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          Increased flight range
          Magnesium weight savings, on an equal strength basis, is approximately 25% vs. aluminum depending on alloy, which allows for longer flight range per gallon of jet fuel
          Increased cargo capacity
          With significantly lighter magnesium seats on the plane, more cargo weight capacity is available
          Significant Fuel Saving
          According to American Airlines’ Fuel Smart program, each pound shed saves 14,000 gallons of fuel a year
          Mag Specialties has developed new magnesium alloys that have been independently tested by a qualified 3rd party lab in the U.S. to meet the FAA flammability test requirements (chapter 25). We are currently working to further optimize these alloys and we are partnering with seat manufacturers, along with other industry manufacturers to bring significant value to the airline industry.

          Cathodic Protection

          magnesium cathodic protection
          Magnesium’s position on the galvanic series and high current capacity is the basis for the use of magnesium as a protective anode. Two properties critical to the performance of a sacrificial anode are oxidation potential (output) and current capacity (efficiency). We ensure through extensive chemistry, production and lab testing that our products meet the customer’s desired current efficiency and performance requirements.

          Mag Specialties’ cathodic protection products find applications in: 
          Water heater tanks
          Above ground storage tanks
          Steel in high resistivity electrolytes
          Gas service entrance piping
          Pre-polarization of seawater structures
          Cathodic protection of underground pipelines

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          Corrosion Protection
          Magnesium corrodes preferentially offering protection from corrosion to our customers’ structures
          CUSTOMIZED PROTECTION
          Low and high potential anodes offer custom tailored protection based on the resistivity of your electrolyte
          INCREASE STRUCTURE LIFE
          Our anodes offer the industry significant savings in having to replace structures less due to corrosion
          Consistent and Reliable Protection
          Our consistently high anode efficiency provides reliable corrosion protection offering a peace of mind to customers
          Lower warranty claims
          We offer water heater manufacturers assured protection through our standard of anode quality, allowing them to extend their warranty timeline and receive far fewer warranty claims in general

          Construction

          magnesium concrete tool
          Magnesium’s resistance against high alkaline cleaners and solutions make it an excellent candidate for use in masonry tools, screeds and forms. Magnesium concrete tools can be cleaned with the same strong alkaline cleaners used for steel and, unlike aluminum tools, they will not corrode with this solution. Magnesium is also far superior to wood masonry tools as it is more durable, lasts longer, and doesn’t soak up water and thereby quickly lose surface quality.

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          Weight savings
          Magnesium tools are 33% lighter than aluminum masonry tools improving worker ergonomics and productivity
          Alkaline resistance
          Magnesium tools are alkaline resistant and last longer than both aluminum and wood masonry tools
          Superior surface finish
          Magnesium tools produce a superior and smoother surface finish to aluminum and wood masonry tools
          Endorsed by ProfessionalS
          High-end masonry professionals exclusively use extruded magnesium masonry tools for the best results

          Energy

          oil and gas magnesium extrusions

          Oil & Gas

          Magnesium has many desirable properties that make it an ideal material for many Oil & Gas applications beyond cathodic protection. Mag Specialties is a trusted provider of high quality toll-extrusion services for the Oil & Gas industry. We do not provide alloy development services for this industry.

          Industry Benefits

          Quick turnaround
          We can toll-extrusion prototypes very quickly
          Low tooling cost
          Our extrusion tooling cost is reasonable
          Experienced Service
          Due to our experience working with magnesium, we can adjust extrusion processes to improve the performance of alloys provided by our customers
          High quality
          We offer high quality toll-extrusions and extensive testing capability after extrusion

          Nuclear Energy Industry

          Magnesium’s low neutron cross section makes it an ideal candidate for use in electronic housing applications in energy nuclear reactors. This allows the magnesium housing to protect the electronic detectors with little interference for the most accurate measurements; especially where safety detection and reliability is highly valued. Mag Specialties is one of very few trusted suppliers to the Nuclear Energy Industry.

          Industry Benefits

          EXTREME LEVEL OF TRACEABILITY AND QUALITY CONTROL
          MAG’s stringent process control and quality testing ensures magnesium housings will perform as designed with the highest level of quality and reliability
          LOW NEUTRON CROSS-SECTION
          Magnesium’s low neutron cross-section is significantly lower than aluminum

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          Magnesium’s light weight and good specific strength and stiffness properties lend itself as a candidate for extruded solar panel frames; especially when weight reduction of the solar module is desired. Our experience extruding many profiles allows us to handle a wide variety of shapes. We can also guide customers with machining, forming and corrosion protection concerns. Magnesium is also currently being researched for its battery storage capacity in rechargeable batteries. Magnesium’s significantly higher energy density vs. Li-ion batteries is highly desirable but there are many challenges that need to be overcome for magnesium to be a viable replacement. Mag Specialties is engaged with research institutes dedicated to finding solutions to these challenges.

          Industry Benefits

          Significant weight savings for solar panel frames for equal strength and stiffness with design modification up to 25% less weight
          Significantly higher energy density potential exists with magnesium vs. Li-ion but many challenges still to overcome

          Defense

          defense magnesium handguard
          Magnesium offers significant weight savings for equal properties vs. aluminum. MAG Specialties’ experience extruding, machining and coating has been instrumental to this industry. We supply extrusions for one of the lightest rifle handguards in the market used by professional law enforcement, SWAT teams and experienced instructors. Some of the benefits magnesium offers this industry are:

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          Weight Savings
          Magnesium is up to 33% lighter than aluminum
          Machinability
          Magnesium is easier to machine than aluminum requiring 45% less power
          Higher productivity
          Magnesium allows for faster machining speeds, heavier cuts, greater feeds, lower induced stress and process time
          High precision
          High degree of precision and very tight tolerances can be held with machined magnesium extrusions
          Coating Options
          Mag Specialties identified several suitable coating options for this industry to meet tight tolerances, corrosion and wear resistance while giving an appropriate cosmetic surface finish
          Heat dissipation
          Magnesium has high thermal conductivity and dissipates heat well and cools down evenly
          Thermal expansion
          Magnesium has a reasonable thermal expansion coefficient comparable to aluminum, but is very superior to polymers
          Durability
          Magnesium is much more rugged and durable than polymers

          Specialty

          specialty magnesium extrusion
          Magnesium finds extensive use in the lead refining and lead battery industry. Mag-Cal? was first developed by Timminco in 1989 to eliminate the need to add magnesium and calcium separately to molten lead for removal of bismuth. This master alloy provided the industry with a much cleaner and more efficient method of addition that enabled rapid dissolution, high consistent alloy recovery and reliable bismuth control. Similarly, Cal-Al? was offered to the lead battery industry to eliminate the need for separate additions and allow for rapid and complete alloy dissolution in the shortest time possible with the highest efficiency. Mag Specialties continues to hold our master alloy products to the same exacting standards developed by Timminco using the highest quality of raw materials.

          Magnesium is also a key ingredient in many pharmaceutical, agricultural and chemical applications. It is used in Grignard reactions to produce a multitude of intermediaries and reagents for downstream products including flavors, fragrances, pharmaceutical and agricultural products. Our longstanding experience in this industry enables us to custom tailor chemistry, particle size and distribution to optimize reaction initiation rates and maximize reaction yields.

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          Reliability
          Reliable process control and efficiency
          Save Time
          Optimized yields and reduced process time
          Work environment
          Improved work environment and safer than separate additions

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